Extreme® 1024 High Performance Door

Name: EXTREME® 1024 High Performance Rolling Door
Brand: Cornell Iron

High Performance Doors

Model Number: EPD1024 and EPI1024

Rapid Rolling Doors

Our Extreme 1024 High Performance Doors provide a proven combination of security, minimal maintenance requirements and exceptional cycle life unmatched by other performance doors. Tested to perform for more than 1,000,000 cycles at an opening speed of up to 24 inches per second – the 1024 High Performance Door is three times faster than standard coiling or overhead sectional doors.

We’ve designed these high performing doors to maximize your return on investment and provide the lowest lifetime cost and lowest cost-per-cycle versus other high-speed slatted products. Even more, you’ll notice that your cost-per-cycle savings dramatically increase.
Operational up to 10 PSF maximum wind load.

Technical Detail Information:
1024 Rolling Door Brochure & Details Sheet Generate a Custom Drawing High Performance Comparison Chart

Sizes

Standard construction up to 30' wide, 20' high
For openings that fall outside of the standard construction, please contact us

Standard Materials and Finishes

Extreme 1024 High Performance Doors come with a unique and lasting powder coat finish customized for high-cycle usage as standard. The door’s curtain material consists of:

18 or 22 gauge galvanized steel:
- Finished with a rust-inhibiting CycleShield™ finish in Gray, Tan or White
Stainless Steel Slats:
- Minimum 20 gauge AISI type 304 #4 finish stainless steel

The CycleShield finish for 1024 High Performance Doors. The base coat is consistent with ASTM A653, and is finished with a baked-on polyester powder coating. CycleShield is:
- Friction and wear-resistant for high-cycle applications
- Rust inhibiting and resistant to acids, alkalis and oils at normal temperatures
- Recommended for exterior, corrosive and/or abrasive environments
- Available as an option in a palette of more than 180 standard RAL colors
  
  Additional colors are available. Extended lead time may apply. Click here for additional material and finishes information.
For a more durable finish, upgrade to CycleShield® Ultra™ powder coat finish. It is a polyester-based, textured, wear-resistant clear coat that provides improved durability against deterioration and/or marring of the curtain during regular use.

Finish/gauge availability varies by product. Please contact us for detailed finish/gauge availability.

Drive and Control System

Motor: Our 1024 High Performance Door is powered by a UL listed, SEW Eurodrive TEFC NEMA4 variable speed motor with sprocket and chain drive horizontally mounted directly to the unitized structure. This operator also features a patent-pending high performance brake, which prevents the curtain from free-falling in the unlikely event of operator component failure
Control Panel: Our 1024 High Performance Door is controlled with a wall-mounted starter. This PLC controller features a variable frequency drive with a soft-start and soft-stop at both ends of limit travel. For harsh weather environments, the controller is NEMA 4 rated. Dimensions of the control panel are 20” x 24” x 8”

Videos

Testimonials

Check Out How We've Helped These Clients With Custom Closure Solutions:

"We are very pleased with the performance of the Cornell doors. Throughout the area, doors are blown out everywhere and the building we just moved from was destroyed. Here, our $2.3 million of inventory was saved. Being satisfied with the Cornelldoors is an understatement!"

ROGER WEIR, OPERATIONS MANAGER AT LEWIS BEAR COMPANY

"CornellCookson had installed a rolling door for us in our old building. We used it all the time and it’s held up really well over the years. Calling them in again made perfect sense. We are thrilled with how this door looks. The level of detail that’s been captured so clearly on this large door is incredible. It’s exceeded our expectations by far and will definitely do its job as a focal point in our new building."

MARK WORMAN, OWNER OF GRAVEYARD CARZ

"The existing grilles we had installed prior could not stand up to the cycle usage, and they needed a lot of maintenance. Cornell's Extreme Performance 324 grille is the right product, far superior to the other grilles we had in this opening before. We are really happy with the performance and will definitely purchase this product going forward, when the next opportunity arises."

MARK ARGABRIGHT, FACILITY MANAGER AT YOHN PROPERTY MANAGEMENT

"Not only was functionality a major concern, but we also needed a custom closure solution that worked with the overall exterior aesthetic of the building which is rooted in neighborhood context. We collaborated with CornellCookson to develop a solution that is both functional and architecturally sensitive."

EUGENE FLOTTERON, CETRARUDDY ARCHITECTURE

"The SteelWeave Metal Mesh Grille was the perfect solution to meet all of our needs. It complimented the design of the bar and lobby while adding some elegance. We could not be happier with the look and function of our CornellCookson SteelWeave Metal Mesh Grille and custom sliding panel."

DONALD FOX, FOX THEATERS

View Our Project Gallery for More Case Studies

Performance Upgrades

Vibration Isolators

Vibration Isolators effectively reduce the amount of vibration* caused by operation of doors and grilles.
*Vibration was reduced by 14% on doors and grilles with Vibration Isolators installed compared to doors and grilles without the system.
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LED Light Kit

The LED Light Kit provides a high-visible status indication for overhead doors and grilles. Designed for challenging environments like fire and emergency services, parking garages, and warehouses, the effective LED light strips limit downtime, maintenance, and repair costs.

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Seismic Performance Validation

We can provide project specific seismic calculations for all coiling doors that are mounted Face of Wall to steel or masonry. Seismic performance validation is per ASCE 7-05.

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Aesthetics

LED Light Kit

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Custom Slats

Slats with multiple small window size punched slots that create an open curtain design. Maintains a high level of security while allowing for ventilation and visibility.

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Hood and Operator Covers

Metal cover to protect the coil or operator from exterior weather, debris or to meet OSHA or UL 325 safety requirements.

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Vision Windows

Improve aesthetics and visibility with one- or two-way windows incorporated in the curtain.

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Safety and Protection

Sensing Edge

Smoother Installation and easy maintenance: Designed with a flexible black rubber TPE material, our new sensing edge has two fins that conform to variations in the floor on both the interior and exterior of your door or grille. This ensures a secure seal without requiring you to overset the bottom door limit. The new sensing edge is easy to clean and remains free from rust and dirt stains, maintaining a fresh uniform appearance.

Edges are tested and listed to UL 10B as a component of the rolling steel fire door assembly.

Stronger weather protection: Featuring flexible 1" sealing fins, our sensing edges withstand the elements, providing maximum protection

Entrapment Protection Devices

Entrapment protection devices ensure that a motorized door or grille will not close on an object. If an object enters path of closure, the entrapment protection device will stop the door or grille from closing and return it to the fully open position.

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WeatherGard™

Include weather seals at the guides and bottom bar with an internal hood baffle at coil housing. Lintel mounted nylon brush seal also available.

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Unique Design Solutions

Sloping or Irregular Openings

Our special bottom bar designs can address these conditions.

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Windload Options

The Extreme 300 Series Door offers the below windload options:
- Static up to 50 PSF design windload.
- Operational up to 10 PSF maximum wind load.

SmartSync Diagnostic Tool

Connect the SmartSync Diagnostic Tool to the APEX controller for instant door or grille diagnostics. This tool empowers field technicians and Electrical Support Specialists to effortlessly diagnose, repair, and resolve issues with the APEX controller—streamlining your workflows and helping customers get back to business.

Drawing Generator

Need to see clearances and mounting details? Enter your opening dimensions into our Drawing Generator, and get custom generated drawings of your door with all the details.
High Speed Rolling Door Drawing Generator

Codes & Listings

ISO 9001:2008
Buy America Compliance
LEED® Compliance

See Codes and Listings page for detailed information.

Generate a CAD Drawing

Need More Help?
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